Herrmann, Marius
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Item-typ:Veröffentlichung, Graded Structured Tools for Dry Rotary Swaging(2018); ; 420 119 - Some of the metrics are blocked by yourconsent settings
Item-typ:Veröffentlichung, Schmierstofffreies Rundkneten / Trockenrundkneten(2019-03-29); ; ; In this dissertation, the free-form forging process rotary swaging is investigated. Usually the established process is carried out under the use of a large amount of lubricants based on mineral oil. The lubricant fulfills important tasks for the process. The aim is the development of rotary swaging towards a dry process layout. To enable a dry process, it is necessary to substitute the functions of the lubricant; cooling of work piece and die, washing out of wear particles from the forming zone and process lubrication in general. The hypothesis of dry rotary swaging is to enable a dry process by means of coating and structuring of the dies. The structuring includes several size scales and the coating is constructed as a multi-layer system. This creates an optimized tribological condition in the different zones of the forging die. Finally, it is shown that such a tribologically adapted functionalized die enables dry rotary swaging of steel and aluminum workpieces.Dissertation551 747 - Some of the metrics are blocked by yourconsent settings
Item-typ:Veröffentlichung, Potentials of Dry Rotary SwagingInfeed rotary swaging is an appropriate cold massive forging technology for the manufacture of cylindrical shaped components made of iron or aluminum base alloys. The process is focused on reducing the cross-section of full profiles or tubes and is e.g. widely used in automotive industry. The design of swaged hollow components can easily be adapted to the external load in such a way, that the wall thickness is partially reduced and the material cross-section is increased where needed. The above-mentioned advantages result in a high potential for light-weight production while the produced components exhibit high geometric accuracy and surface quality. However, an excellent CO2 balance is yet limited due to high demands for lubricants significantly increasing the number of process steps for further component refinement. In order to increase the overall process efficiency, a changeover to a dry process design becomes necessary. A dry processing will cause high die wear and deterioration of workpiece quality. The most important functions of the lubricant have to be substituted by other approaches and strategies. Development and removal of heat, generation and discharge of wear debris and, above all, die wear and the resulting workpiece quality have to be considered. The effective tribological friction conditions have to be adjusted by means of geometric adaptations of the active die surfaces to realize good workpiece qualities at comparable cycle times. This paper gives a review of the state-of-the-art in dry rotary swaging. Extensive experiments in laboratory scale as well as application tests were performed with various die setups. The most important findings regarding wear, wear minimization, process kinematics, workpiece quality, FEM simulation are presented. The overarching goal is to achieve a longterm stability for the successful dry processing.Wissenschaftlicher Artikel738 593